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NEW TECHNOLOGIES FOR MTBE REMEDIATION: BIOSTIMULATION, BIOAUGMENTATION, AND BIOREACTORS
   

By Paul B. Hatzinger, Robert J. Steffan, and Scott R. Drew

Although methyl tert-butyl ether (MTBE) has been used as a fuel additive since the late 1970’s, the microbial degradation of this compound received little attention until a few years ago when reports concerning its prevalence as a groundwater contaminant began to emerge.  Initial studies suggested that MTBE was resistant to microbial degradation, but more recent research has shown that MTBE can be biologically degraded by specific types of microorganisms.  Mixed cultures of bacteria capable of MTBE degradation were initially isolated from industrial sludge.  These consortia contained several microbial species whose roles in MTBE degradation were not well defined.  Later studies revealed that the oxygenate could be partially or fully degraded by certain pure cultures of bacteria and fungi, but that these organisms could not utilize MTBE as a sole substrate for growth.  Rather, each organism utilized a second substrate, such as propane, n-butane, or pentane, for growth and co-metabolized MTBE after growth on that substrate.  Most recently, pure cultures of bacteria capable of growth on MTBE have been isolated by scientists at the University of California, Davis (Strain PM1), Equilon (Rhodococcus sp.), and Envirogen (Hydrogenophaga flava ENV735).  Each of these strains has been shown to grow on MTBE as a sole carbon source, and each is currently being tested in the field for in situ remediation of MTBE.

Envirogen is developing and testing in situ and ex situ technologies for the bioremediation of MTBE in groundwater based upon several years of laboratory research.  These technologies are also applicable for tert-butyl alcohol (TBA), a production byproduct of MTBE that is often present in groundwater contaminated with MTBE.  The first approach relies on stimulating the growth and activity of propane-oxidizing bacteria that co-metabolically degrade MTBE after growth on propane.  The second approach employs a novel bacterium that utilizes MTBE as a growth substrate.  This organism is currently being tested for both in situ and bioreactor applications.  The potential effectiveness of propane biostimulation, bioaugmentation with a pure culture, and a membrane bioreactor for MTBE and TBA remediation are discussed in this article. 

Biostimulation with Propane

Propane-oxidizing bacteria are found as part of natural microbial communities in many environments, including soils, sediments, and subsurface aquifers.  These bacteria have the ability to utilize propane as a substrate for growth.  Research conducted in our laboratory beginning in the mid-1990s revealed that many propane-oxidizing cultures are also able to degrade MTBE to CO2.  The organisms do not use the oxygenate as a growth substrate, but rather co-metabolize MTBE (i.e., degrade it without gaining energy or cell mass) after initial growth on propane.  It appears that the microbial enzyme that catalyzes the oxidation of propane for cell growth, propane monooxygenase, also initiates the oxidation of MTBE.  Based on this observation, Envirogen has conducted laboratory and field studies to evaluate the potential use of propane addition to stimulate MTBE biodegradation by indigenous microorganisms or to maintain the activity of exogenous propane-oxidizers in groundwater aquifers.  Envirogen was issued a patent for this technology in 1998 (US Patent # 5,814,514). 

Laboratory tests of in situ propane biostimulation have been conducted using aquifer materials collected from several locations in the United States.  In some of these samples, the addition of propane was followed by complete degradation of MTBE.  For example, the addition of propane to microcosms containing sediments and groundwater from a site in California resulted in the degradation of MTBE from approximately 8 mg/L to below detection.  Additional MTBE was added to the samples several times to show that degradative activity can be maintained in an aquifer through propane addition.  These samples also were amended with inorganic nutrients (nitrogen and phosphorus) and oxygen to promote growth of the propane-oxidizing strains.  In some cases, aquifer samples contained very low numbers of naturally-occurring propane-oxidizing bacteria, and propane addition alone did not enhance MTBE degradation.  However, the addition of an exogenous propane-degrading strain (ENV425) as a seed culture followed by propane addition to maintain this culture successfully promoted MTBE degradation at such sites.  The enhanced degradation of MTBE at a site in New Jersey where inoculation of ENV425 was required.

There are several advantages of using propane biostimulation for degrading MTBE in situ.  A general distribution system is required to supply low levels of propane and air (or oxygen) throughout the MTBE containing region.  However, the technology can be applied in a number of configurations, some utilizing existing systems, depending on site characteristics and treatment needs.  Potential application designs include the following: 1) a multi-point biosparging system; 2) propane and air delivery points arranged to form a permeable treatment wall to prevent off site migration of MTBE; 3) permeable treatment trenches designed with air and propane injection systems; 4) in situ recirculating treatment cells to capture and treat migrating contaminant plumes; and 5) propane and oxygen injection through bubble-free gas injection devices to minimize off-gas release and contaminant stripping.  Furthermore, propane is widely available, transportable even to remote sites, and relatively inexpensive.  Therefore, propane biostimulation has the potential to be an attractive remediation option at a wide variety of MTBE-contaminated sites.

Propane biostimulation is currently being demonstrated by Envirogen as a remediation technology for MTBE at the Port Hueneme National Environmental Technology Test Site (NETTS) in California.  This demonstration is funded through the Environmental Security Technology Certification Program (ESTCP) of the Department of Defense.  The technology is also undergoing verification under the EPA’s MTBE Treatment Technology Evaluation Program.  Results from the field demonstration in Port Hueneme are expected in fall of 2001.

Bioaugmentation 

In addition to propane biostimulation for MTBE remediation, Envirogen has conducted studies with a recently isolated bacterium of the species Hydrogenophaga flava (ENV735) which utilizes MTBE as a growth substrate.  This is one of only a few pure cultures known to grow on MTBE as a sole source of carbon and energy, and thus require no co-substrate (e.g., propane).  Strain ENV735 also grows on tert-butyl alcohol (TBA), a compound that is frequently found in conjunction with MTBE in subsurface plumes.  Results from laboratory studies indicate that ENV735 may have broad application for treatment of MTBE in the subsurface.  The bacterium degrades MTBE effectively over the pH values (5 to 7) and at the temperature (15oC) expected in many groundwater aquifers across the United States.  In addition, ENV735 is unaffected by the presence of BTEX compounds (benzene, toluene, ethylbenzene, xylenes) up to a concentration of at least 100 mg/L.  These results suggest that the organism is well adapted to degrade MTBE in many subsurface environments.

Studies conducted with field samples from eight different MTBE sites confirm the potential of this bacterium for in situ MTBE bioremediation.  Inoculation of ENV735 in aquifer microcosms yielded positive results in samples from six of the eight sites tested to date.  For example, MTBE was degraded from approximately 20 mg/L to below detection in aquifer samples from a site in southern California.  Samples that did not receive the bacterium showed no decline in MTBE levels.  Strain ENV735 also degraded MTBE to below detection in site samples from northern California, New Jersey, and Pennsylvania.  MTBE degradation was not observed in aquifer samples from two other sites.  However, each of these sites also contained substantial levels of high-molecular-weight organic contaminants.  It is likely that one or more of these contaminants was toxic to bacteria.  This hypothesis is supported by the fact that BTEX, present at low mg/L levels in one set of samples, also did not decline appreciably during the study.  This is unusual because these gasoline constituents are usually readily degraded by indigenous bacteria under the conditions of the assay (aerobic, nutrients added).  Further studies are underway to fully assess the impact of specific non-BTEX organics on ENV735, and to define sites where this technology will and will not be applicable.

Overall, the results from the initial aquifer microcosm studies with ENV735 have been very promising.  The aquifer samples collected represent the geochemical conditions at actual sites, and the microcosm assays were conducted at representative site temperatures.  In addition, the samples were not sterilized to provide strain ENV735 with a selective advantage.  The inoculated bacterium had to compete with native microorganisms for nutrients and oxygen as would occur after inoculation to the subsurface.  Thus, the data suggest that strain ENV735 has the potential to survive and degrade MTBE in subsurface environments under a variety of conditions.  A field demonstration of MTBE remediation using strain ENV735 is planned to begin in October, 2001.  This demonstration will be funded through a research grant received this year by Envirogen from the National Science Foundation.

Membrane Bioreactors

In some cases, remediation of MTBE-contaminated groundwater or wastewater will require the use of an ex situ treatment system.  Typical remediation scenarios where pump-and-treat systems and ex situ MTBE treatment are required include source reduction, mitigation of plume migration, or geological settings where in situ approaches are not feasible.  Although several technologies have been able to treat the BTEX components of gasoline and MTBE, many of these approaches are expensive when treating high concentrations of MTBE.  In addition, two of the most common options, carbon adsorption and air stripping are not feasible when both MTBE and TBA occur together and require treatment.  Because most MTBE-degrading cultures grow slowly and with low cell yield on the oxygenate, reactors must be designed to maximize the quantity of cell biomass retained in the system.  Otherwise, the size and capital cost of the treatment system will be prohibitive. 

To maximize biomass retention and minimize reactor size for this application, Envirogen selected a membrane bioreactor (MBR) that employs microfiltration membranes as separators to retain high levels of microbial cells.  The MBR system consists of a suspended growth reactor fitted with internal microporous hollow fiber membranes.  Effluent water is removed from the reactor through the membrane system to minimize losses of biomass.  MBR reactors are well suited for treating higher strength waste streams and waste streams containing slowly biodegraded organics, such as MTBE, because of their ability to retain biomass and generate high volumetric efficiencies.  These reactors are also simple to operate and produce effluent with low solids (TSS <1 mg/L).  

Studies to evaluate MBR performance under different operating conditions are ongoing.  Initial studies used 85-L suspended growth reactors fitted with hollow fiber membranes.  The MBRs were seeded with the MTBE-degrading strain ENV735.  In one test, a 15 mg/L feed concentration of MTBE was added to an MBR.  The hydraulic retention time (HRT) was maintained at 3 hr and the solids retention time (SRT) was 120 hr.  BTEX and tert-butyl alcohol (TBA) were also added in this test at 5 mg/L each.  Effluent MTBE concentrations were less than 0.05 mg/L during the test, representing a greater than 99.6% removal efficiency.  BTEX and TBA were completely degraded in the MBR.  To evaluate MBR performance at higher concentrations of MTBE, the oxygenate was added to influent water at a concentration of 1,000 mg/L.  The HRT was initially maintained at 3 days (1.2 L/hr into the 85-L reactor), and after a period of successful operation, the HRT was reduced to 1 day, effectively tripling the MTBE loading.  MTBE removal rates reached 42 mg/L/hr during operation with a 1-day HRT, representing a removal efficiency of >99.9%.

The MBRs seeded with strain ENV735 efficiently removed MTBE from groundwater at concentrations ranging from 15 – 1,000 mg/L.  TBA and BTEX were also degraded in the reactors, and MTBE removal efficiency was not affected by these compounds.  Furthermore, cell yields in the reactors with MTBE as the sole feed source were remarkably high (40%) relative to cell yields observed with other cultures (typically <20%).  These results suggest that full-scale MBR systems will be able to operate effectively to treat groundwater with MTBE alone or MTBE with BTEX and/or TBA contamination.  An MBR can be economically coupled to a post-treatment polishing system, such as activated carbon adsorption, to achieve MTBE levels below detection from most waste streams.

Conclusions

Few remedial technologies are currently available for in situ or ex situ remediation of MTBE-contaminated sites.  The results of our work suggest that propane biostimulation is a low cost in situ remediation technology for MTBE.  The technology can be applied in a variety of configurations, including existing sparging systems, permeable treatment walls or trenches, or recirculation systems, depending on site conditions.  In cases where natural propane-oxidizers do not exist in sufficient numbers, or do not respond to propane injection, exogenous strains such as ENV425 can be added as seed cultures to facilitate MTBE degradation.  Bioaugmentation with strain ENV735, an organism that utilizes MTBE as a growth substrate, also shows great promise.  Experiments are currently underway to isolate strains of ENV735 which move readily through subsurface aquifers, so that these bacteria can be easily distributed in areas containing MTBE.  Application of adhesive cells of ENV735 in cut-off trenches to prevent off-site migration of MTBE plumes is another treatment option.  Field demonstrations of both of these in situ technologies are underway.  When groundwater must be extracted to prevent migration of MTBE and TBA or to reduce the contaminant source, MBRs seeded with strain ENV735 can be employed to treat the recovered groundwater.  Results from pilot-scale MBR testing suggest that this reactor design holds great promise for treatment of MTBE in many concentration ranges.  Reactors may also be combined with conventional technologies to provide a variety of cost-effective solutions.  The task of cleaning up MTBE-contaminated groundwater in the Unites States is a large one.  However, new bioremediation technologies promise to provide an economically attractive option for achieving remedial goals.

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