Scott A. Stout,
Allen D. Uhler, Kevin J. McCarthy,
Stephen Emsbo-Mattingly, and Gregory S. Douglas
Introduction
The operations at modern refineries impart certain chemical
characteristics to the petroleum products produced. Part 1 of
this series provided an overview of the variety of modern
refining processes and the general influences these have on
production of petroleum products and intermediates. Under most
circumstances, modern refiners adjust feedstock and process
streams in order to optimized their production capacity for
one product, automotive gasoline. In fact, over the last fifty
years refiners have increasingly squeezed more gasoline from
crude oil, and now utilize more than 50% of a barrel of crude
oil in the production of automotive gasoline (Figure 1). In
this article, the specific refining influences that affect
gasoline composition are reviewed with particular attention
given to those features that can be useful in environmental
forensic investigations in which gasoline sources are in
question.
Gasoline Specifications Relevant to “Fingerprinting”
Automotive gasoline’s commercial success over the past 100
years stems largely from the early and continuing cooperation
between petroleum refiners and automobile manufacturers. The
American Society for Testing and Materials (ASTM) provides a
forum for this cooperation, and has ultimately led to gasoline
specifications adopted by refiners, gasoline marketers,
automakers, automotive engineers, and, more recently,
regulatory agencies such as the U.S. EPA. ASTM’s current
standard for automotive gasoline, D 4814 – Standard
Specification for Automotive Spark-Ignition Engine Fuel,
refers to a variety of appropriate analytical methods and
mandated limits for vapor pressure/volatility (seasonally and
geographically variable), sulfur content, water tolerance,
oxidation stability, existent gum content, lead content, and
copper strip test. Additional regulatory limits (Federal and
State) on properties not specifically addressed in ASTM D
4814, e.g., oxygen and phosphorous content, are described in
an appendix (X3) to the standard. Notably, the octane of
automotive gasolines is not specified by ASTM D 4814. This
‘performance-based’ feature is left up to individual refiners
and marketers.
Two items from this discussion are
relevant to practitioners of environmental forensics, namely
(1) the flexibility that refiners are given to achieve the
volatility/vapor pressure, sulfur content, oxygen content
specifications and (2) the various means by which refiners
achieve octane targets. (These two are not unrelated since
changes in composition will potentially affect octane.) The
relevance stems from the fact that different refiners produce
gasoline in different ways – i.e., not all gasoline is created
equal. Such chemical differences among automotive gasolines,
of course, may be crucial in environmental forensic
investigations where there is the need to defensibly recognize
the presence of distinct gasoline types.
Gasoline Blending
The ASTM-mandated and ‘performance-based’ requirements of
gasolines are achieved by different refiners in different
manners. While some final blending (e.g., addition of
detergent additive packages) may occur during product
distribution, the majority of a gasoline’s properties are
achieved through the blending that occurs within the petroleum
refinery. The manner in which an individual refinery is
configured and operated, which can even include purchasing
some blending stocks from nearby refineries, will dictate how
the requirements are met – and this may change over time. Two
refineries that are configured or operated differently will
produce gasolines with different chemical signatures, yet both
refineries’ products will meet the same ASTM and octane
requirements.
Automotive gasoline is blended
from a variety of intermediate blending stocks produced at
different units in the refinery. Each blending stock is
comprised of a unique distribution of compounds, mostly
hydrocarbons, which when mixed properly achieve the
ASTM-mandated and performance-based requirements for
commercial gasolines. Figure 2 shows the so-called ‘PIANO’ (C5
to C12 Paraffins, Isoparaffins, Aromatics, Naphthenes, and
Olefins) distributions of compounds in two gasoline blending
stocks, namely, light straight run gasoline (LSRG) and
reformate. The chemical differences between these blending
stocks are obvious. The reformate is dominantly comprised of
aromatic compounds, including BTEX and a variety of
C3-alkyl-benzenes whereas the LSRG is dominated by lower
boiling, aliphatic (paraffins and isoparaffins) compounds.
Table 1 shows an inventory of 14
gasoline blending stocks available at a single complex
refinery. Some relevant chemical and physical features for
these blending stocks are also provided. It is notable that
multiple units produce blending stocks of a similar type. For
example, this refinery has three reformer units that produce
reformate with slightly different properties. The overall
variety of different blending stocks (n=14), and the
duplication of certain blending stocks, provides this refiner
with a multitude of options in producing a gasoline that meets
ASTM and performance-based requirements.
The ‘recipe’ for blending a
specific gasoline grade at any given refinery depends upon
several factors including, (1) their inventories of the
various gasoline blending stocks, (2) the operating status of
the various refining units, (3) the specific regulatory
requirements for the intended marketing location, and, of
course, (4) maximizing the profit margin. Modern refiners rely
upon computer assistance in developing daily blending recipes
from the available inventory that will meet the gasoline
requirements. In-stream monitors provide continuous feedback
on a product’s properties so that blending can be automated
and self-adjusting. Consequently, generalizations regarding
the chemical composition of ‘typical’ automotive gasolines can
be oversimplified and dangerous for the forensic investigator.
However, as noted above, it is this variety that exists among
gasolines that provide the forensic investigator with an
opportunity to unravel forensic issues.
Blending for Octane
Gasolines sold in the U.S. are normally available in three
octane levels, or grades, namely, regular, mid-grade, and
premium. In most parts of the country, these grades have
corresponding octane ratings of 87, 89, and 91 to 94,
respectively. (Rocky Mountain states typically have a lower
octane scale due to altitude-related performance of older
engines.) Because of the blending differences described above,
gasolines of a similar grade (octane) can exhibit significant
compositional differences. This is exemplified in Figure 3,
which shows the normalized PIANO distribution for two premium
reformulated gasolines (RFGs) sold in the mid-Atlantic region
(an ozone non-attainment area) during the winter of 1999. Both
gasolines (presumably) met the Federal RFG requirements, the
ASTM requirements, and the performance requirements, yet each
exhibits distinct hydrocarbon distributions. It is apparent
that the RFG from refiner A achieved octane primarily from the
blending of MTBE (RON 115) and iso-octane (RON 100) whereas
refiner B achieved octane from MTBE and toluene (RON 124).
This probably reflects a difference in refining capabilities,
e.g., refiner B does not employ an alkylation unit and must
rely upon aromatics (toluene) to achieve the necessary octane.
Case
Study
The objective of this investigation was to determine if free
phase gasoline encountered under a street separating two
service stations was correlated to free phase gasolines found
on two adjacent service station properties. Detailed PIANO
analysis was conducted on free phase product samples from each
property and from beneath the street (Figure 4). Weathering
had affected the samples differently; therefore, some
differences were apparent. In spite of weathering differences,
the gasolines recovered from each Station revealed genetic
differences related to refinery blending. Station B’s gasoline
contained an abundance of particular iso-paraffins, namely,
2,2,4-, 2,3,4- and 2,3,3-trimethylpentane (Fig. 4), which
indicate that Refiner B blended alkylate (Table 1) into their
gasolines. Station (Refiner) A apparently did not use alkylate
in production of their gasoline(s). The relative absence of
these iso-paraffins in the ‘Street’ indicated it was
consistent with the gasoline from Station (Refiner) A.
Summary
The refining and blending of automotive gasolines is a complex
process. This complexity, however, provides the knowledgeable
forensic investigator with opportunity to distinguish
gasolines that have been refined by different processes. Such
distinctions can be helpful in certain forensic investigations
where distinguishing gasoline ‘types’ may help unravel
gasoline ‘sources’. Of course, chemical fingerprinting is only
one part of an investigation, since it alone can be confounded
by fungible pipelines, unbranded or exchanged products, etc.
Ultimately, the ability to defensibly distinguish a gasoline’s
particular source requires knowledge of detailed gasoline
fingerprinting, refining and distribution practices of the
suppliers, as well as local geologic and hydrologic
conditions.
Table 1:
Gasoline Blending Stocks and Selected Features Available at a
Single Complex Refinery
|
Gasoline Blending Stock
|
Octane
(RON)* |
RVP** (psi) |
%Aroms (vol) |
%Benzene (vol) |
%Olefins (vol) |
%Aliphatics
(vol) |
|
Light
Straight Run Gasoline |
66.4 |
11.1 |
12.5 |
1.6 |
0 |
87.5 |
|
Alkylate |
91.7 |
5.23 |
1.1 |
0.00 |
<1 |
98.4 |
|
MTBE |
115.0 |
7.80 |
0.0 |
0.00 |
0 |
0 |
|
Isomerate
Unit A |
89.0 |
12.67 |
0.6 |
0.00 |
<1 |
99.4 |
|
Isomerate
Unit B |
74.5 |
11.61 |
2.6 |
1.45 |
<1 |
97.4 |
|
Light (FCC)
Cat Gasoline |
94.5 |
10.90 |
7.4 |
1.09 |
76.5 |
16.1 |
|
Heavy (FCC)
Cat Gasoline |
81.1 |
0.00 |
58.6 |
0.00 |
1.1 |
40.3 |
|
Light (Uni)Crackate |
80.7 |
9.01 |
3.4 |
1.69 |
<1 |
96.6 |
|
Light-Medium (Uni-)Crackate |
65.0 |
1.29 |
4.9 |
0.07 |
<1 |
94.7 |
|
Mixed C5's |
82.1 |
17.75 |
0.0 |
0.00 |
0 |
100.0 |
|
n-Butane |
93.0 |
51.60 |
0.0 |
0.00 |
<1 |
100.0 |
|
Reformate
Unit A |
101.9 |
2.50 |
77.7 |
1.10 |
<1 |
21.7 |
|
Reformate
Unit B |
96.2 |
1.16 |
67.8 |
1.74 |
<1 |
31.6 |
|
Reformate
Unit C
|
98.8 |
1.69 |
72.0 |
2.30 |
<1 |
27.1 |
|
*Research
octane number |
|
**RVP -
Reid Vapor Pressure |
Top |