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Oleophilic Biofertilizer Based on a Rhodococcus Surfactant Complex for the Bioremediation of Crude Oil-Contaminated Soil

   

Professor Irena B.Ivshina, PhD, Head of the Alkanotrophic Microorganism Laboratory

Dr. Maria S. Kuyukina, PhD, Senior Scientist of the Alkanotrophic Microorganism Laboratory

Ms. Marina I. Ritchkova, Research Scientist of the Alkanotrophic Microorganism Laboratory

Institute of Ecology and Genetics of Microorganisms, Ural Branch of Russian Academy of Sciences, Perm, Russia  Email: ivshina@ecology.psu.ru     kyukina@ecology.psu.ru

Professor Nick Christofi, PhD,  Email: N.Christofi@napier.ac.uk

Dr. James C. Philp, PhD, Lecturer. Email: J.Philp@napier.ac.uk

School of Life Sciences, Napier University, Edinburgh, Scotland, UK

Mr. Colin J. Cunningham, Research Co-ordinator

Contaminated Land Assessment and Remediation Research Centre (CLARRC), Edinburgh, Scotland, UK  Email: c.cunningham@ed.ac.uk

In recent years methods of biological remediation of oil-contaminated soils have become more and more significant due to their ecological safety. There are two principal approaches to the biological degradation of hydrocarbons in water and soil: (1) introduction of specifically selected associations of microorganisms, which degrade various classes of hydrocarbon pollutants (bioaugmentation); (2) activation of indigenous oil-oxidizing microflora by providing optimal conditions for its growth (biostimulation). The most effective are biotechnologies including both approaches e.g. use of biofertilizer containing microbial cultures and inorganic nutrients.

It should be noted, that in the Ural climatic zone with its short warm period (120-125 days) natural attenuation of oil-contaminated soils is slow. In the Perm region, therefore, biotechnologies that involve stimulation of hydrocarbon oxidation by natural oil-oxidizing microorganisms are essential. Several agrotechnical methods, namely, tilling and loosening; watering and drainage systems; addition of organic materials (straw, compost etc) and mineral fertilizers could decrease the contamination level up to 30-40 % due to the oxidation of easily degradable petroleum components (Christofi et al., 1998). However, high molecular paraffins, aromatic and polycyclic compounds, with concentrations in crude oil from 20 to 65 %, are not degraded for years. The above compounds bind to the soil particles, producing hydrophobic residues, and become non-bioavailable to microorganisms. To increase the bioavailability of hydrocarbon pollutants, surface-active substances (surfactants) are used which allow desorption and solubilization of petroleum hydrocarbons and thus facilitate their assimilation by microbial cells (Deschenes et al., 1995; Volkering et al., 1995; Thibault et al., 1996). However, synthetic surfactants commonly used for this purpose can be highly toxic and non-biodegradable (Chin et al., 1996). Application of synthetic surfactants leads to the accumulation of ecologically harmful compounds in soil.

Effective and ecologically safe biosurfactants produced by Rhodococcus bacteria isolated from oil-extraction areas in Perm region were developed in the alkanotrophic microorganism laboratory of the Institute of Ecology and Genetics of Microorganisms, and the Pollution Research Unit of Napier University within the frame of Collaboration Project 638072 P750/LJH supported by the Royal Society (1994-1997). The biosurfactants produced possess significant advantages over synthetic ones, particularly biodegradability, stable activity under extreme environment conditions, a wide range of functional characteristics and the possibility to be produced from non-traditional and relatively cheap raw materials. Laboratory study data on recovery of heavy oils (density 0.93 to 0.97 g/cm3) from oil-contaminated sand using Rhodococcus biosurfactant complexes showed that the rate of oil removal exceeds the control data 15-20 fold (Ivshina et al., 1998).

In this paper we discuss the application of oleophilic biofertilizer based on bacterial surfactants for decontamination of soil heavily polluted (200 g/kg of total recoverable petroleum hydrocarbons – TRPH) with crude oil.

Materials and methods

Biofertilizer production. Two Rhodococcus strains isolated from Perm oil-extracting area (West Urals) were used for biofertilizer production. R. erythrolopis IEGM 708 was isolated from the bottom of crude oil waste storage pit, and the R. ruber IEGM 327 was isolated from oil-contaminated soil. The ability of strains to use petroleum hydrocarbons as sole carbon source was tested on mineral agar containing 0.5 % of individual compound (naphthalene was tested in a vapor phase). The growth of strains on crude oil was tested in shake flask experiments (Mueller et al., 1992). Freeze-dried strains were stored at the Regional Specialized Alkanotrophic Microorganism Collection IEGM (Catalogue of strains, 2001). 

Strains were grown in a mineral salts medium contained (per liter of distilled water) KH2PO4, 1.0 g; K2HPO4, 1.0 g; KNO3, 1.0 g; NaCl; 1.0 g; MgSO4·7H2O, 0.2 g; CaCl2·2H2O, 0.02 g; FeCl3·7H2O, 0.01 g; trace element solution, 1.0 ml; yeast extract, 0.1 g. Diesel used as carbon source was added at a concentration of 3% (v/v). Strains pregrown in the above mineral medium with 3% v/v of n-hexadecane were used as inocula at a concentration of 3.5 x 105 bacterial cells/ml. Cultivation was performed in a bioreactor with agitation (300 rpm) at 28oC for 3 days. Broth culture was settled for 2 hours and most of the water fraction was removed. The remaining oleophilic material containing rhodococcal cells and residual hydrocarbons was amended by the addition of NPK mineral salts in ratio 70:5:1 and Rhodococcus biosurfactant complex in concentration of 10 g/l. The growth conditions for biosurfactant producing strain and surfactant complex isolation procedure are described elsewhere (Ivshina et al., 1998; Kuyukina et al., 2001).

The biofertilizer was stored at the temperature below 10oC and was diluted with water before use.

Microbiological analyses. To achieve maximum desorption of microorganisms from the surface of soil particles, the soil samples, with a small amount of water, were subjected to ultrasonic treatment (22 kHz, 0.3 A, 1-2 min) (Ivshina and Kuyukina, 1997). Heterotrophic bacteria enumeration was performed routinely by inoculation of nutrient agar plates. Enrichment cultures of hydrocarbon-oxidizing microorganisms were obtained using a liquid mineral medium supplemented with diesel as a carbon source. Enumeration and isolation of hydrocarbon-degrading microorganisms was performed by plate count on mineral agar. A mixture of C12-C17 n-alkanes was used as the carbon source. Cultures were incubated at 28oC for a week. All the experiments were performed in triplicate.

The identification of the oil-degrading strains isolated was performed by polyphasic taxonomy methods, including phenotypic, chemotaxonomic and immunochemical, using specific polyclonal antisera, analyses (Ivshina et al., 1986; Ivshina et al., 1995).

Analytical methods. The oil content in soil and slurry samples was determined gravimetrically as the amount of total recoverable petroleum hydrocarbons (TRPH) extracted by chloroform. Oil fraction analysis was performed using Iatroscan TLC-FID Analyzer MK-5 (Iatron Laboratories Inc., Japan). Soil and slurry samples were extracted with dichloromethane-pentane (3:1), the pentane-soluble fractions were applied onto chromarods (type S III) and consecutively eluted with n-hexane to separate saturated hydrocarbons, dichloromethane-pentane (55:45) to separate aromatics, and dichloromethane-methanol (98:2) to separate heterocyclics. The rods were scanned by FID, the area for each peak was calculated, and the composition (i.e. the percentage of saturated hydrocarbons, aromatic hydrocarbons and heterocyclics) was determined. Tars/asphaltenes content was determined gravimetrically.

Bioremediation study. Soil experiments. Experiments were carried out in 8-litre vacuum desiccators. Oil-contaminated soil (208 g/kg of TRPH) taken from the oil waste storage pit was homogenized and added to clean agricultural soil at different concentrations. To improve mechanical structure and to enhance aeration of the soil, different bulking materials were added (plastic crumbs, wood-chips and wood shavings) in the ratio of 1:8, bulking agent : soil. The surfactant-based biofertilizer in concentration 10 g/l was added weekly for one month. During the experiment the soil was tilled and watered daily to maintain the moisture content of 20%.

Slurry bioreactor. A bench-scale slurry bioreactor was designed using the following operation parameters: reactor volume 2 liter; working volume 1.5 liter; mixing speed 300 rpm; air supply at the pressure 1.5 kg/cm2 and temperature 25oC. The bioreactor was filled with 500 g of oil-contaminated soil and 900 ml tap water. During the experiment (2.5 months), water was added periodically to maintain the total volume of 1.2 liter and solid phase content not more than 40%. The 5 g of biofertilizer was added on the 1, 15, and 43 days of the experiment.

Soil and slurry physical parameters (temperature, pH, oxygen dissolved in slurry, soil moisture content) were monitored daily. Samples for microbiological and chemical analyses were taken weekly.

Results and Discussion

Physiological and catabolic properties of Rhodococcus bacteria used in biofertilizer are shown below.

Strain R. erythropolis IEGM 708 assimilates n-alkanes (C10-C20), aromatic hydrocarbons (benzene, toluene, xylene, naphthalene, acenaphthalenes, e.g. methyl-, dimethyl- and trimethylnaphthalene); grows at up to 7% NaCl, pH 5.7-8.0, temperature 10-40oC; survives after 15-min heating at 75oC; tolerates heavy metals (grows in 30 mM of cadmium and chromium) and xenobiotics (0.03% basic fuchsin, 0.0001% crystal violet, 5% propylene glycol). 

Strain R. ruber IEGM 327 assimilates gaseous (ethane, propane, butane) and liquid (C10-C20) n-alkanes, aromatic hydrocarbons (benzene, toluene, xylene, phenol, naphthalene, acenaphthalenes, e.g. methyl-, dimethyl- and trimethylnaphthalene); grows at up to 7% NaCl, pH 5.7-8.0, temperature 10-40oC; survives after 15-min heating at 75oC; tolerates heavy metals (grows in 30 mM of cadmium and chromium) and xenobiotics (0.003% basic fuchsin, 0.0001% crystal violet, 5% propylene glycol); fixes atmospheric nitrogen (N2-fixation reaches 62 mg N per liter of medium).

Growth of R. erythropolis and R. ruber in mineral medium with 3 % (v/v) of diesel resulted in biomass yield of 2.5 and 3.3 g/l (dry weight) respectively. Both strains grew to high cell density  (106-108 bacterial cells/ml) in medium containing 0.5 and 1.0 % (v/v) of crude oil from the Kokuyskoye oilfield.

Results of field experiments on introduction of Rhodococcus bacteria into oil-contaminated soil showed different ecological behavior of R. erythropolis and R. ruber (Ivshina et al., 1998a). Specifically, under optimal environmental conditions (excess hydrocarbon substrate, water and mineral nutrients in soil) the number of R. erythropolis rose rapidly (10-fold within two weeks after introduction), demonstraiting the successful ecological competitiveness of this organism in the autochthonous microbial community. In contrast, R. ruber introduced into oil-contaminated soil showed insignificant (2.4-fold) increase in population, and the number of bacteria was stable through the experiment, indicating the capability of this organism to survive under limiting environmental conditions (i.e. low rainfall, nutrient deficiency and lack of readily biodegradable hydrocarbons). Thus, the combination of two Rhodococcus species ensured effective and stable operation of biofertilizer under variable environmental conditions.

It is noteworthy, that rhodococcal cells, due to their hydrophobic cell surfaces, have high affinity for oleophilic substances, and therefore cells remain viable for long periods in the oleophilic matrix of the biofertilizer. This explains the high viability of oil-degrading bacteria presented in biofertilizer under different storage conditions (Fig. 1). Thus biofertilizer in oleophilic form is suitable for prolonged storage and transportation.  Moreover, since rhodococcal cells maintain high activity in the oleophilic matrix, the biofertilizer, unlike lyophilized bacterial preparations, does not need preliminary activation before use.

This laboratory studies, including soil and slurry bioreactor experiments, were conducted to examine the effectiveness of oleophilic biofertilizer for bioremediation of crude oil-contaminated soil.

Soil experiments showed that addition of the biofertilizer increased significantly the number of soil hydrocarbon-oxidizing and heterotrophic microorganisms. The number of heterotrophs increased 4-fold and the number of hydrocarbon-oxidizers increased almost 100-fold after one week (correspondent numbers in control untreated soil increased 2-10– fold). Each of the subsequent additions of biofertilizer resulted in a sharp increase of hydrocarbon-oxidizing microorganisms and further stabilization at the level 5 x 107 - 5 x 108 bacterial cells/g soil. The mean values of bacteria numbers in treated soil systems with the initial contamination levels of 12 and 45 g/kg of TRPH did not significantly differ.

Rapid formation of an oil-degrading bacteriocenosis correlated with the high rates of oil biodegradation in the soil. In soil systems treated with the biofertilizer, oil removal was 57-60 % after four weeks, while that of the control one was only 37-47 %.

Therefore, the use of oleophilic biofertilizer had a stimulating effect on the growth of hydrocarbon-oxidizing microflora of oil-contaminated soil, leading to 1.3-1.6 fold increase in the oil biodegradation rate.

Microbiological studies of the laboratory slurry bioreactor content shows that it initially contained heterotrophic and hydrocarbon-oxidizing bacteria in numbers of 3.4 x 105 and 9.2 x 104 bacterial cells/ml. Following biofertilizer treatment, the number of heterotrophic bacteria increased 100-fold, while that of hydrocarbon oxidizers increased 500-fold. During the subsequent two weeks, the populations of these groups of microorganisms decreased insignificantly. However, upon the second biofertilizer treatment, their numbers increased again and reached 108 bacterial cells/ml. It should be noted, that each subsequent treatment with biofertilizer led to a 10-fold increase in various microbial groups within the reactor. Thereafter, the numbers of both groups of bacteria in the bioreactor remained constant and were 109 and 108 bacterial cells/ml, respectively, within the experiment.

The data showed that to maintain a sufficient amount of hydrocarbon-oxidizing bacteria in the bioreactor, it was necessary to add the biofertilizer once a month, in contrast to soil systems where the biofertilizer was added weekly. Taxonomic structure of the oil-degrading microbiocenosis in the bioreactor was similar to that of the soil microbial communities under study. A common characteristic was that representatives of several bacterial genera, e.g. Rhodococcus erythropolis and Gordonia terrae predominated. Gram-negative microorganisms were represented almost by various Pseudomonas species.

An improvement to the mixing at the end of first week achieved complete homogeneity of the contaminated soil slurry and oil degradation rate increased, reaching 9.1-9.5 g/l/day within a month. Visual comparisons of solid phase samples obtained from the bioreactor showed that initially heavily contaminated soil contained much less hydrocarbons, and the greater amount of the oil was present in the liquid phase and was biodegraded effectively. Therefore, use of biofertilizer provided effective desorption of hydrocarbon contamination from the surface of clay particles, thus, making it available to bacterial oxidation. The amount of oil degraded was 82 % of the initial concentration by the end of the second month. At the final stage of the experiment, the extent of oil biodegradation reached 85 %.

Aliphatics and aromatics decreased at a higher rate (Fig. 2). The initial portions of these components in oil were 66 and 24 %, and they decreased to 53 and 8 % by the end of the experiment. Bacterial destruction of heterocyclics and tars/asphaltenes was significantly slower, and the portion of these components in residual oil increased by 12.3 and 16.5 %, respectively, at the final experimental stage.

The studies performed using laboratory soil systems and slurry bioreactor demonstrate the efficacy of the oleophilic biofertilizer developed for microbiological treatment of soil contaminated heavily with oil, providing effective elimination of contamination.

The field scale bioremediation of soil polluted with crude oil (up to 200 g/kg of TRPH) was carried out using the oleophilic biofertilizer on the territory of the Kokuyskoye oilfield. After 3.5 months of bioremediation using field slurry bioreactor and land farming cells the contamination was reduced to 1.0-1.5 g/kg of TRPH. The oleophilic biofertilizer was shown to enhance decontamination of heavily oil-contaminated soils in cold climate regions.

Acknowledgements

This work was supported by the Regional Complex Science-Technical Programme “Ural”, grant from the Ministry for Industry, Science and Technology of the Russian Federation and travel grant from the British Council.

References

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